Identify Weld Seam Shape CNC Smart Welding Solution For Power Transmission Tower Legs
Product Introduction:
We provides users with a simplicityand eliciency solution for automated weldingofpowertransmission towerlegs.By fully integrating robot control technology, 3D vision systems, edge computing, and advanced welding p rocesses, we offer a one stop solution to overcome the challenges of traditional robotic welding-such as lengthy teac hing programming time, high learning costs and inefficiencies caused by human-robot transitions thatincrease labor expenses. Our customized welding solution for power transmission tower legs ensures high efficiency in handling small-batch, multi- variety welding tasks!
Main Parameters:
| Equipment Model | TJH1200B |
| Equipment Application | For main weld seams of tower legs, single weld seam welding |
| Processing Range (mm) | 300*300*300-1200*1200*1200 |
| Equipment Components | 5-axis gantry robot with dual positioners |
| Programming Method | Five-axis, drag-and-drop programming, single-line welding |
| Welding Accuracy (mm) | ±0.5 |
| Number of Worktables | 2pcs |
| Worktable Load Capacity (KG) | 1000 |
| Rotation Speed | 46m/min |
| Welding Machine Model | NBC-500R |
| Welding Wire Diameter (mm) | 1.2,1.6 |
| Welding Torch Cooling Method | Water cooling |
| Overall Machine Dimensions (mm) | 4500*3500*3000 |
Solution Features:
Quick deployment-Plug-and-play operation
Rapid switching program-Teaching-free programming for different workpieces
Fast training-Intuitive and easy to master
Stable and improved welding quality-Quantifiable weld quality metrics
Enhanced productivity
Reduced laborintensity- Capable of operating in hazardous environments
3-minute intelligent solution
Parametric input plugin
Support parametric programming. By inputting specified size parameters and welding process parameters, the program can be automatically generated.
Full-process data management
Provides production plan distribution, scanning appointment start, production process statistics, and exception handling, etc.
Robot controller
Welding customized dedicated controller. Rich medium-thick plate welding process packages, current tracking, laser tracking, laser positioning, acquisition
Vision sensor
Field of view range of 300mm, supports dozens of product templates. Can identify weld seam shape, size, gap, and key welding positions.
This equipment is purpose-built for welding transmission tower bases, playing a vital role in maintaining the structural integrity of the tower foundation. In addition to welding stiffening plates, the system is capable of completing all 11 primary weld seams of the main structure, as well as the single root pass weld, ensuring full and consistent penetration. It also efficiently performs the welding of end caps and corner joints, delivering uniform, high-quality welds across all critical connection points. By automating these key welding processes, the equipment ensures precise alignment, consistent weld quality, and enhanced structural strength, making it highly suitable for the production of tower base samples, as demonstrated in the accompanying images.
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Identify Weld Seam Shape CNC Smart Welding Solution For Power Transmission Tower Legs Images
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